216VC62A ABB Symphony Plus DCS Processor Control Board HESG324442R112/R13 In Stock
ABB 216VC62A part numbers HESG324442R112 and HESG324442R13 serve as core processor and signal processing boards for Symphony Plus and classic INFI90 DCS systems. It handles vibration detection, analog signal acquisition, logic computation and backplane bus communication, widely used for maintenance of control cabinets in thermal power and petrochemical industries.
Product Overview
- Model: 216VC62A
- Alternative part codes: HESG324442R112/F, HESG324442R13/B/C/D/E
- Brand: ABB Bailey
- Series: Symphony / INFI90 / Symphony Plus Distributed Control System
- Type: Rack plug-in processor and multi-function signal processing module
FunctionThis plug-in card is designed for ABB legacy Symphony DCS racks. Equipped with Motorola 68020 CPU, it executes local logic operations, conditions and collects analog signals, analyzes vibration, axial displacement and rotating speed signals from rotary equipment and judges fault conditions. It communicates with the rack backplane bus to upload field data to upper-level controllers, outputs relay alarm contacts and 4-20mA analog signals for equipment interlock and condition monitoring. It stores parameters and programs via onboard memory chips, and enables predictive maintenance monitoring for turbines, compressors, large fans and water pumps.
Core Features
- Main computing unit adopts Motorola 68020 CPU at 12MHz, with 64KB RAM and 256KB ROM for program and data storage
- Supports multiple signal inputs including eddy current displacement sensors, IEPE vibration acceleration sensors, speed probes, 4~20mA transmitters, thermocouples and RTD temperature signals
- 2500VAC galvanic isolation between field signal side and system backplane bus, eliminating ground loop interference and preventing backplane damage from external circuit faults
- Built-in self-test function; front panel LEDs indicate power status, running state, channel faults and bus communication errors
- PCB with conformal coating for dustproof, moistureproof and anti-corrosion performance, suitable for long-term continuous operation in power plant and chemical control rooms
- Standard VME bus plug-in structure with front locking buckle; hot-swappable under redundant power supply without cabinet shutdown
Equipped with DB25 external wiring port and CF card slot for parameter backup and offline configuration
Technical Specifications
- Operating power supply: 24VDC
- Operating temperature: -20℃ ~ +60℃
- Storage temperature: -40℃ ~ +85℃
- Dimensions: 220×110×30mm
- Net weight: approx 0.5kg
- Dielectric withstand voltage: ≥2000VAC
- Output forms: multi-channel relay contact output plus 4~20mA analog output
- HS Code: 85389091
- Certification: CE
Supply status: Discontinued by original manufacturer; brand new sealed original stock and fully tested refurbished spare parts are available.
Compatibility
- Applicable systems: ABB INFI90, Symphony, Symphony Plus legacy DCS
- Matching accessories: Standard system rack backplane, cabinet redundant power supply, terminal wiring baseboard
- Replacement note: Revisions suffixed R112 and R13 can replace each other after project program adaptation
Installation: Direct insertion into designated slots of Harmony standard rack
Application
- Online vibration and shaft displacement monitoring & protection for steam turbines, generators and auxiliary equipment in thermal power plants
- Condition monitoring of key rotating machinery in petrochemical refining, natural gas compression and chemical production lines
- Spare part replacement and cabinet upgrade maintenance for on-site legacy Symphony DCS systems
- Automatic monitoring and early fault warning for water pumps and blowers in municipal sewage treatment and flue gas desulfurization denitrification facilities











